Biodegradable Lubricants in a Historic Radio Telescope Antenna

The radio antenna in Dwingeloo is an iconic and historic structure that is still used daily for scientific research. Despite the age of the system, this remarkable installation places specific demands on maintenance and operational reliability.

Two biodegradable lubricants have now been successfully implemented for the lubrication of the installation. In addition to supplying these products, the project also included flushing the system, replacing the oil, and ensuring the responsible disposal of the used lubricant.

The antenna was designed and built by Werkspoor in 1965 and remains in operation today under the management of ASTRON (Netherlands Institute for Radio Astronomy). Maintenance is carried out in collaboration with CAMRAS, a volunteer organization dedicated to preserving and operating this unique installation.

Text - light blue

Analysis and Optimization of the Drive Systems

The installation consists of several key components. These include the main drive with a right-angle gearbox and the pivot bearing, which together enable the antenna to rotate. In addition, two drive units mounted on top of the antenna are responsible for the vertical positioning of the dish.

Despite careful maintenance, questions remained regarding the quality of lubrication. Concerns were raised about whether the correct oil type was being used and to what extent contamination and wear were affecting performance. To investigate this further, a trend analysis was conducted based on periodic oil sampling.

The analysis revealed significant oil contamination and showed that the lubricant in use had an insufficient viscosity. In other words, the oil was too thin for this application.

Astron antenne
Text with photo - white

From Synthetic Ester Oil to Synthetic PAO

Because the radio antenna is located in a Natura 2000 protected area, environmentally friendly lubricant alternatives were also considered. In many cases, synthetic ester oils are selected for such applications. However, for older installations, a synthetic PAO (polyalphaolefin) oil is often the better choice due to its superior compatibility with seals and sealing materials.
Astron antenne
Tekst - wit

Royal Purple BIOMAX Lubricants

Following consultation, Royal Purple BIOMAX Gear Oil EAL 150 was selected for all drive systems, while Lubcon Sintono HLK grease was chosen for rail lubrication. Both lubricants are biodegradable and well suited to the high loads encountered in the operation of the radio antenna. An additional advantage of the grease is its excellent compatibility and mixability.

Based on these recommendations, the existing oils were removed and replaced with biodegradable lubricants after a complete cleaning procedure and responsible disposal of the old oil. In practice, lubrication performance has improved significantly, helping to reduce wear on older and costly components.
Main drive of the radio antenna. This drive system rotates the entire dish assembly.
Text with photo - white

Facing a Similar Challenge?

Are you dealing with short oil service life, lubricant contamination, or other lubrication-related challenges? If so, it is worth taking a closer look at the underlying causes.

With the right expertise and high-performance lubricants, you can reduce downtime, extend equipment life, and improve process reliability. Feel free to contact us for tailored, technically substantiated advice. We would be happy to help.

Tekst links met foto groot - blauw kader links